Hot Sale Ss as Amandus Kahl Die 38-780 Kahl38-780 Flat Dies Kahl Matrixes

Customization: Available
After-sales Service: Technical Consultant and Guide
Warranty: Spare Parts

Product Description

Basic Specifications

Model NO.:Kahl38-780/ 37-850/ 39-1000/ 45-1250/ 60-1500
Application:Pellet Mill Plant
Material:Stainless Steel and Alloy Steel
Demoulding:Automatic
Surface Treatment:Heat Treatment
Using Hardness:HRC56-60
Mould Life:>1000 tons
Production Capacity:4000-6000 PCS/Year
HS Code:843699
Origin:China

Professional Pellet Die Solutions

We are a professional manufacturer specializing in ring dies, flat dies, pellet mill matrixes, rollers, and spare parts. We provide customized PELLET DIES & ROLLERS for world-renowned brands including Amandus Kahl, MZLH, SZLH, CPM, OGM, IDAH, Buhler, Van Arson, Andritz PM, and many others.

Applications

Biomass pellet machine: Wood, sawdust, grass, straw, alfalfa, coffee grounds, etc.
Feed pellet machine: Livestock and poultry/aqua feed (pig, cattle, fish, shrimp).
Cat litter granulator
Compound fertilizer production
Material Hardness Hole Diameter Outer Diameter
X46Cr13 / 4Cr13 (Stainless Steel)
20MnCr5 / 20CrMnTi (Alloy Steel)
HRC54-60 1.0mm - 28mm < 1800mm

Manufacturing Process

1. Materials Forging & Ring Rolling

We utilize raw materials from top-tier forging factories. This ensures fewer impurities and high purity, enhancing usage life by approximately 15%.

Materials Forging Process

2. Lathing Process (Rough & Fine)

Automatic CNC lathing machines are used for precision finishing of both ring dies and large-scale flat dies.

Lathing Process 1
Lathing Process 2

3. Precision Drilling

All dies are processed by automatic CNC gun drilling machines. This guarantees a mirror polish on inner holes, ensuring smooth pellet formation.

CNC Gun Drilling 1
CNC Gun Drilling 2

4. Countersinking & Keyway Processing

Automatic CNC countersinking machines ensure uniform and smooth hole entries for better material intake.

Countersinking Process

5. Advanced Heat Treatment

Vacuum furnace technology is employed to ensure long service life. Stainless steel dies reach HRC 54-58, while Alloy steel reaches HRC 57-60, providing superior wear and corrosion resistance.

Heat Treatment Process

6. Quality Inspection & Packing

Strict quality control is implemented at every stage. Once verified, products are securely packed in wooden cases for safe transportation.

Quality Inspection
Packing Process

Product Showcase

We can customize any model based on your machine specifications, hole diameter, compression ratio, and size requirements.

Pellet Die Sample 1
Pellet Die Sample 2

Frequently Asked Questions

Q1: What materials are available for the pellet dies? We offer high-quality X46Cr13/4Cr13 Stainless Steel and 20MnCr5/20CrMnTi Alloy Steel, ensuring maximum durability and corrosion resistance.
Q2: Can you provide dies for specific pellet machine brands? Yes, we can customize dies for Amandus Kahl, CPM, Buhler, CPM, SZLH, and many other international brands as long as technical specifications are provided.
Q3: What is the hardness level of your dies? Our heat treatment process allows Stainless Steel dies to reach HRC 54-58 and Alloy Steel dies to reach HRC 57-60.
Q4: How do you ensure the quality of the drilling? We use automatic CNC gun drilling machines to ensure the inner holes have a mirror polish, which facilitates smooth pellet discharge and prevents clogging.
Q5: What is the typical service life of a ring die? Under standard operating conditions, our high-quality dies can achieve a production life of over 1000 tons.
Q6: How are the products packaged for international shipping? All pellet dies are carefully inspected and packed in robust wooden cases to ensure they remain in perfect condition during sea or air transport.

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